Disassembly report: Samsung 65W PD fast charging charger

Not long ago, the charging head network got a 65W fast charging engineering prototype from Samsung, and disassembled and shared it in detail. Recently, we got another charger from Samsung, which is also a 65W fast charger. However, this charger uses three pins and comes with a usb-c output cable. Its design style is quite different. The following is a detailed disassembly of the charger, let's take a look at its internal design.

1、 Appearance of Samsung 65W PD fast charging charger

Samsung 65W PD fast charger with usb-c output cable, easy to use.

The charger is made of PC flame retardant material with white shell, frosted surface, gravure printing of Samsung brand and LED indicator light.

The charger parameters are printed on the side shell of the fuselage

Input: 100-240V ~ 50 / 60Hz 1.5A

Output: 5v3a, 9v3a, 15v3a, 20v3.25a

Manufacturer: Qun Optoelectronic Technology Co., Ltd

The product has passed the VI level energy efficiency certification.

The input end of the fuselage is equipped with a round plastic shell, which uses three pins, which is very rare.

The plastic case under the pin is printed with information such as Samsung brand and model w18-065n3c.

The junction of the output cable and the fuselage is treated with bending resistance.

The other end is also made with anti bending treatment, and the plastic shell of thread head is designed with bright surface, which is very smooth.

The total length of charger body and plug measured by vernier caliper is 77.01mm.

The width is 67.05mm.

The thickness is 30.58mm.

The cable length is about 185cm.

The intuitive feeling of holding it in the hand.

The total weight of charger cable is about 232g.

2、 Disassembly of Samsung 65W PD fast charging charger

After the fuselage shell is disassembled, the PCBA module is covered with aluminum sheet for heat dissipation, and there is a black plastic plate under the aluminum sheet for isolation.

The front and back aluminum sheets are pasted and fixed by buckles and conductive cloth, and the back aluminum sheets are soldered with PCB.

iPhone Charger Cable

Remove the heat sink, glue the front of PCB board, and mainly in the right transformer area, reinforce and help heat conduction at the same time, extend the grounding wire to the secondary, and ground the output to prevent numbness.

The three connecting wires at the input end are sheathed with insulating tubes.

After the silica gel is removed, the components on the board are sparsely distributed, and there are two heat sinks in the primary grading to heat the rectifier bridge, primary switch MOS tube and secondary synchronous rectifier tube respectively.

In addition, there is a black thermal pad on the back of the motherboard.

The back of the board is supported by three square rubber pads. The thermal pad covers the main control chip of the charger, and the primary stage boundary is obvious.

iPhone 12 charger cable

After observing the charger, it is found that Samsung's 65W PD fast charging charger adopts the design architecture of switching power supply wide range output and protocol chip controlling output voltage through optocoupler. Next, we will start from the input to understand the information of each component one by one.

Summary of dismantling charging head net

Samsung's 65W PD fast charging charger uses three pins, so it has a round cake plastic shell at the input end, which gives people the first impression of its unique shape. In terms of performance, it supports pure PD fast charging. It has four voltage ranges of 5v3a, 9v3a, 15v3a and 20v3.25a. Samsung's well-known PPS fast charging has not been added in. How can we see that these chargers are specially designed for notebook. If they are taken out, low-power range can charge the mobile phone.
iPhone 12 charger cable
Through the disassembly of the charging head network, it is found that because the positioning is a pen charger, in order to deal with the heating problem caused by high-power charging, the components on the circuit board are sparsely distributed to avoid heat accumulation; At the same time, the main heating devices such as peripheral input aluminum, rectifier bridge, primary switch MOS and secondary synchronous rectifier tube are equipped with special heat sink. The main control chip is attached with heat conduction pad, and temperature protection is carried out according to the temperature of the heat conduction pad.

In terms of material consumption, the main control chip and protocol chip of Likai, switching MOS of Infineon, secondary synchronous rectifying controller of MPs, Fuding synchronous rectifying tube, etc. are adopted, and the input end is filtered by Jinshan large capacity electrolytic capacitor, so the overall material consumption is solid and reliable. The output is grounded and will not be numb.