Disassembly report: comma Mini 20W PD fast charging charger

Today, I will continue to share with you the dismantling of a 20W Mini PD fast charging charger. The product brand is comma, the body is simple and compact, it supports the full speed 20W fast charging of iPhone 12, and the package claims that it can charge 60% in 30 minutes. How about the internal design materials of this charger? Let's take a look at the detailed disassembly of the product.

1、 Comma 20W charger appearance

There are comma brand, charger appearance and selling point logo on the front of the box. The packaging box adopts the "book" design, and the charger use scene picture is printed on the cover. Through the window, the charger can be observed directly, and the display effect is good. The back is printed with charger parameters and certification information. The package contains charger and product certificate.

The charger is made of PC flame-retardant material, the surface is matte, the transition between the sides is smooth, the output top surface is slightly larger than the waist, and the overall design style is simple. Comma brand is printed on the side of the charger waist. The other side is printed with the words "20W fast charging". The input is equipped with fixed GB pin, which is stable and durable.

The input shell is marked with charger parameter information

Product Name: Mini fast charger 20W
Model: hn228b
Input: 100-240V ~ 50 / 60Hz 0.8A Max
Type-C output: 5v3a, 9v2.22a, 12v1.67a
Manufacturer: Dongguan oupaiqi Electronic Technology Co., Ltd
Producer: Dongguan Siteng Electronics Co., Ltd
The product has passed CCC certification.
The output top is equipped with a usb-c interface, and the black rubber core does not expose copper. The measured length of charger body is 33.7mm by vernier caliper. The width is 30.02mm. The thickness is 30.01mm. Charger size intuitive list, than apple 5W charger (left) is a little bigger, and than apple 20W charger (right) is much smaller. The intuitive feeling of holding it in the hand. The net weight of the charger is about 41g. The output protocol of usb-c port is detected by using chargerlab power-z kt002. The display supports apple 2.4a, Samsung 5v2a, DCP protocol, and qc2.0 / 3.0, FCP, pd3.0 fast charging protocol. In addition, the PDO message shows that the usb-c port also has three groups of fixed voltage gears: 5v3a, 9v2.22a and 12v1.67a.
2、 Disassembly of comma 20W charger
The top shell of the charger is disassembled, and the edge is packaged by ultrasonic welding process. A heat conduction pad is arranged on the USB bus base of the output end, and an insulating tube is sheathed on the right solid-state capacitor. Take out the charger. The whole charger is composed of two PCB boards which are welded vertically to each other. The input end is provided with black insulating board. The back of the two small plates are pasted with heat conduction pads to heat the heating elements.
Through the observation and analysis of the charger circuit board, it is found that the comma 20W fast charging charger adopts a typical switching power supply with wide range output, and the output voltage is controlled by the secondary protocol chip through the optocoupler. Now we start from the input to understand the components one by one. Remove the plastic plate and glue the input components to enhance the internal stability. Fuse close-up, rated current 1a. The common mode inductor is wound in two wires to Filter EMI interference. Two high voltage filter electrolytic capacitors, I-shaped inductors, transformers and y-capacitors are welded on the front side of the side panel.
Summary of dismantling charging head net
The product adopts "Book + window" packing box with unique design and good display effect. Charger body is very small, simple design, daily use is very convenient. In addition, it supports QC, FCP and pd3.0 fast charging protocols, and has three voltage ranges of 5v3a, 9v2.22a and 12v1.67a, which is suitable for daily charging of iPhone 12.

Through the disassembly of the charging head network, we learned that the charger is composed of two PCB boards which are welded vertically to each other. The high-voltage electrolytic capacitor, transformer and other components are set on the side small board. In addition, the back of the two small boards are pasted with heat conduction pads. The charger adopts Sili technology ap205b-cv + dongke dk5v85r15s fast charging solution, and the output terminal adopts cloud silicon semiconductor USB pd3.0 certification chip xpd720. The whole solution has advantages in cost, heating, volume, etc., which can greatly improve the competitiveness of products.